OEE Optimization System
Condition Monitoring AI Solution
for Rotary Components
Visualize rotary components with an easy-to-install solution
Prevent equipment failure loss
Are you experiencing challenges like these?
Maintenance tasks rely on human intuition and experience
Your maintenance process depends on the experience and intuition of expert staff.
TBM
(time-based maintenance)
There is a heavy burden on maintenance members, and breakdowns between patrols are a concern.
Sudden failure
If a machine fails, there's extended downtime that causes huge losses.
It's difficult to manage predictive failure and abnormality detection.
The volume of rotary components is too vast to monitor them all.
Even if predictive failure detection is implemented, setting all the threshold values is frustrating.
OMNI edge is the solution!
Condition Monitoring AI Solution for Rotary Components Quantify rotary component conditions!
Receive notification of predicted failure modes and before-and-after maintenance reports.
Transform how you perform maintenance.
AI communicates the predicted failure mode
The AI accumulates data on rotary equipment, automatically calculates health scores based on installation and drive conditions, and then predicts failure modes.
You don't have to manage various thresholds.
Improve efficiency of maintenance operations
Reduce confirmation time with remote monitoring
Because monitoring can be done with the online app, you can check on the status without having to walk around the facility.The sensors also have LED displays, so you can discern the status at a glance even out on the plant floor.
Less time spent checking
Planned and accurate maintenance
Recommended maintenance details based on the predicted failure mode are provided in addition to before-and-after maintenance reports, enabling planned and accurate maintenance.
Reduce equipment failure loss
Condition Monitoring AI Solution for Rotary Components
OMNIedge is a system that lets you quantify and visualize a component's condition by simply attaching a sensor to it.
Utilizing an original algorithm and extensive reference data, our component status-quantifying technology collects and analyzes data.
It diagnoses component status and predicts failures, supporting the smooth execution of production plans.
Retrofitting
- Installation possible on both existing machines on the floors and/or new machines
The sensor can be installed on the mechanical components of machines that are already in operation at your facility.Additionally, the sensor's LED changes color depending on the status, so you can check the status on-site.
- Communications are conducted wirelessly using Wi-Fi. Please prepare a DC 24 V power cord.
Quantify rotary component conditions
- AI accumulates data about rotary equipment
- No need to manage various thresholds
We also hear from users who have begun data collection, but find utilization challenging.
There are vibrations for each axis (X, Y, and Z), noise, temperature, and so on...
It's hard to determine and manage threshold values for such a large number of items just by intuition.
OMNIedge frees you from the difficulty of setting and managing thresholds for each sensor and item.The AI accumulates data on rotary equipment and calculates an abnormality score based on installation conditions and drive conditions.
Alerts
Predicted failure modes
Recommended maintenance
Diagnostic reports
Alerts
Predicted failure modes
Recommended maintenance
Diagnostic reports
AI Diagnostic Service ADV
- AI communicates the predicted failure mode
- Creates before-and-after maintenance reports
The AI will present the predicted failure mode from the acquired data, and it will also inform you of maintenance details accordingly.
Additionally, after the maintenance is performed, post-maintenance reports are provided that show how your data changed.
1Diagnostic results and recommended maintenance
Explains the diagnosed data and recommended maintenance details
2Changes in trends
Explains changes in trends before and after maintenance
3FFT comparison
Provides notification of frequency analysis results
All-in-One Package
- Includes everything from sensors to the communication environment
- No complicated preparation is necessary
THK provides everything from the sensors to the communication environment.
You do not need to take care of any complicated preparations.
Solve all your IoT challenges at once
Sensor selection
Which sensor is best?
A special sensor is used, so you don't have to spend time making a selection!
Edge controller selection
Which one should you use?
A special amplifier is used, so you don't have to spend time making a selection!
Data processing
How should you analyze the data?
Edge AI processes the data, so no analysis time is required!
Network construction
Is it difficult to modify the internal network?
The communication environment is included in a package, so the service is ready to use right away.
Secure environment
Do you need to handle data carefully?
The network and cloud provide top-class security!
Final judgment
How should you make judgments?
The cloud AI makes comprehensive judgments! (Currently under development)
Contact THK for a consultation and detailed pricing.
Configuration
OMNI edge is an all-inclusive package from hardware to software. There is no need to build your own infrastructure such as a communication environment.
Easy Setup
The AI built into the sensor quantifies the status of rotary components.
Up to 12 sensors can connect to one router.
transmission
Secure Operation
Securely collect data via a closed network.
Wi-Fi/router
transmission
Predictive Analytics
The predictive failure detection software analyzes data.The software learns and evolves based on collected data.
Monitoring PC
- For global communications, the optimal service provider is selected for each country.
Introductory Videos
for Rotary Components Monitoring AI Solution
OMNIedge, an IoT service that enables predictive failure detection
Support
THK provides support before and after implementation, so you can install the system with peace of mind.
We estimate the predicted failure mode from the acquired data and report a comparison before and after maintenance with the AI Diagnostic Service ADV.
Before
- Model selection
- Radio wave survey
- Site inspection
After
- Installation support
- Advice for acquired data
AI Diagnostic Service "ADV"
This service uses AI to automatically analyze data and create specific and easy-to-understand advice.